Smart factory
Facing consumer personalization and the new normal of short lead times, small batches, and rapid replenishment, upgrading footwear manufacturers to smart factories has shifted from optional to essential. By integrating end-to-end data across design–sample development–procurement–production–warehousing/distribution (PLM/ERP/MES integration) and combining flexible production lines, automated material handling, machine-vision inspection, RFID/barcode traceability, and energy/carbon-footprint monitoring, companies can achieve precise scheduling and quick changeovers, closed-loop in-line quality control with second-level exception response, reduce inventory and material waste, make deliveries more predictable, and meet customer audits and ESG compliance. Meanwhile, the continuous accumulation of real-time data makes lean improvement and predictive maintenance the norm, helping enterprises build long-term competitiveness in cost, quality, delivery (QCD), and sustainability.
Cork sole intelligent molding production line
Zhongruan Plastics specializes in the production of environmentally friendly cork shoes. With unwavering passion, we strive to deliver superior quality. We consistently adhere to the principle of "natural materials, low-carbon production, comfort and environmental protection." We prioritize customer needs and promote the Zhongruan brand globally. We strive to innovate, bringing consumers more environmentally friendly and fashionable products. We strive to be a pioneer in new technologies and remain creative.
Zhongruan Plastic Injection uses design and quality to enhance user experience. The design concept of the cork sole is mostly derived from the classic European footwear style, absorbing international popular elements and gathering classic styles of top fashion and casual footwear brands. It strives to bring colorful, classic and fashionable products that are comfortable to walk in to the majority of users, allowing users to enjoy high-quality products at a moderate price.
01Smart Footwear Production Control System
Integrating IoT and AI, the system provides real-time visibility and optimization across footwear production. It unifies orders, scheduling, and quality to enable dynamic adjustments, boosting efficiency and consistency while reducing manual effort and costs for reliable, predictable output.
02Footwear Modular 3D-Printing Control System
Built for modular footwear production, the system precisely controls 3D printing. Via model decomposition, modular machining, and assembly planning, it enables personalized, fast turnaround while a flexible workflow boosts line utilization, cuts waste/inventory, and—through data feedback—keeps quality and traceability across small-batch, multi-SKU runs.
03Footwear Lightweighting Platform
The platform uses finite-element analysis (FEA) and simulation to optimize the mechanics and weight distribution of outsoles, uppers, and key structures. Ideal for athletic/outdoor footwear, it shortens R&D via virtual iteration and improves strength-to-weight at component and system levels, boosting performance and competitiveness.
